Hornby R862 Evening Star under repair after being damaged
by a flood
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This Hornby R862 Evening
Star model was unfortunate enough to be in storage in the owners garage
when we had some flooding a couple of years ago. The loco was stored
is some boxes when the river flood water filled the garage. The loco
was left to dry out naturally and had not been touched for 2 years.
The loco looked a little dirty but otherwise OK.
This is what we found and
how we got this wonderful locomotive running smoothly again.
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This great Hornby model of
the Evening Star is complete but does not run on the track. On the loco
the wheels turn with far more resistance than expected. The tender which
houses the motor does not operate and the wheels don't turn.
Not too promising at this
stage.
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Below
are a series of pictures showing how with much methodical work this
Hornby R862 Evening Star model locomotive has been brought back to life.
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We started with the powered
tender unit as this seemed to have the biggest problems. With the gears
removed it was clear the wheel axles were very tight in their brass
sleeves. The motor bearings were tight too.
The motor ran when power
was applied.
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This is why the drive wheels
were tight in their bearing sleeves. The water has caused a large amount
of corrosion on the steel axle shafts. These axles perform two functions;
one as the bearing for the axle and the second as the electrical path
from the track to the chassis of the motor.
The rust was cleaned off
the drive axles and the brass axle sleeves were lightly reamed to give
clean shiny metal once more.
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Everything was cleaned,
the corrosion was removed and all the tender motor unit parts re-assembled.
New motor brushes and springs were needed to get this motor running
as smooth as expected.
Oiled and greased as appropriate
this unit was tested on the bench and on the track to ensure good
smooth operation.
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Details showing how all the
connecting rods are arranged. Looks complicated but with some care,
goods notes and these pictures it will all go back together OK.
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The loco was dismantled to
find the cause of the tight mechanisms and to be cleaned. Again, the
corrosion can be seen on the chassis casting and on a few places on
the connecting rods.
All the parts were cleaned
and the stiff operation traced to the dry and very dirty grease in the
main drive wheel bearings.
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With the bearings cleaned
the re-assembly operation for the loco can begin. Firstly the main drive
wheels and main connecting rods are fitted to the chassis.
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The remainder of the connecting
rods were refitted along with the all the valve gear. The mechanism
was tested and a tiny drop of oil added to every pivot and slide.
Smooth operation was tested
by hand on a length of track.
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With everything electrical
re-assembled it was time for the first trail run. This test was passed
perfectly.
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This is the completed loco.
With everything cleaned and all the water damage repaired this loco
is as good now as when it was made.
There is no hint of the damage
caused by the flood or by the age of the model.
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